Heavy-duty pultruded

HD Bar HDPI-2040

HDPI-2040

HDPI-2040 is a 2-inch heavy-duty I-bar panel with 40% open area. Wheel loads require a specific review of contact area, loading direction and support conditions; the designation alone is not a vehicle rating.

Panel size: 5' x 20'
Approx. weight: 11.81 lbs/sf
Open area: 40%
Load bar depth: 2"
Bar centers: 1"
Bars per foot of width: 12
Engineering properties per foot of width: A=14.4in²I=4.80in⁴S=4.80in³

Product

HD Bar HDPI-2040 dimensions — Dimensions

Typical uses

Concentrated-load platform designs
Trench covers after wheel-load review

Material & Surface Options

Resin systems: Type V Vinyl ester (230°F) · Type I Isophthalic polyester (220°F) · Type O Orthophthalic polyester (160°F)
Choose a Walking Surface: Concave (as-molded) · Grit top · Covered / plated
Standard colors: Dark grey, Light grey, Green, Yellow, Orange
Flame spread (ASTM E84): Class 1, 25 or less

Load & deflection data

Load & Deflection Data

Published deflection values in inches at the listed spans and loads. Review each table's notes and support conditions with your project engineer.

Uniform load (lbs/sq ft)

Deflection in inches
Span	50	100	150	200	250	500	1000	2000	Max rec. load (lbs/sq ft)	Apparent EI ×10⁶ (lb-in²)
12"	<0.001	<0.001	<0.001	<0.001	<0.001	0.002	0.003	0.007	24623	6.92
18"	<0.001	<0.001	0.001	0.002	0.002	0.004	0.009	0.018	16415	12.80
24"	0.001	0.002	0.003	0.004	0.005	0.011	0.021	0.043	12311	16.80
30"	0.002	0.005	0.007	0.009	0.011	0.023	0.045	0.090	9849	19.50
36"	0.004	0.008	0.013	0.017	0.021	0.042	0.084	0.169	6840	21.60
42"	0.007	0.015	0.022	0.029	0.037	0.073	0.147	0.294	5025	23.00
48"	0.012	0.024	0.036	0.048	0.060	0.120	0.241	0.482	3847	23.90
54"	0.019	0.038	0.057	0.076	0.095	0.189	0.379	—	3040	24.34
60"	0.028	0.057	0.085	0.114	0.142	0.285	0.570	—	2462	24.69
66"	0.041	0.082	0.124	0.165	0.206	0.412	—	—	2035	25.00
72"	0.058	0.115	0.173	0.230	0.288	0.576	—	—	1710	25.33
78"	0.079	0.158	0.237	0.316	0.395	—	—	—	1457	25.40
84"	0.106	0.211	0.317	0.422	0.528	—	—	—	1256	25.60

Line load (lbs/ft of width)

Deflection in inches
Span	50	100	150	200	250	500	1000	2000	Max rec. load (lbs/ft of width)	Apparent EI ×10⁶ (lb-in²)
12"	<0.001	<0.001	<0.001	0.001	0.001	0.003	0.005	0.010	48090	6.92
18"	<0.001	<0.001	0.001	0.002	0.002	0.005	0.009	0.019	32060	12.80
24"	<0.001	0.002	0.003	0.003	0.004	0.009	0.017	0.034	24045	16.80
30"	0.001	0.003	0.004	0.006	0.007	0.014	0.029	0.058	19236	19.50
36"	0.002	0.005	0.007	0.009	0.011	0.023	0.045	0.090	16030	21.60
42"	0.003	0.007	0.010	0.013	0.017	0.034	0.067	0.134	13740	23.00
48"	0.005	0.010	0.014	0.019	0.024	0.048	0.096	0.193	12023	23.90
54"	0.007	0.013	0.020	0.027	0.034	0.067	0.135	0.270	10687	24.34
60"	0.009	0.018	0.027	0.036	0.046	0.091	0.182	0.365	9618	24.69
66"	0.012	0.024	0.036	0.048	0.060	0.120	0.240	0.479	8744	25.00
72"	0.015	0.031	0.046	0.061	0.077	0.154	0.307	0.614	8015	25.33
78"	0.019	0.039	0.058	0.078	0.097	0.195	0.389	—	7398	25.40
84"	0.024	0.048	0.072	0.096	0.121	0.241	0.482	—	6870	25.60

See the complete load tables

Heavy-duty pultruded

Others in this family

Configuration	Load bar depth	Bar centers	Weight	Open
HD Bar HDPI-2050HDPI-2050	2"	1.2"	9.92 lbs/sf	50%

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